automatic welding robot

System of vertical robot consists of a FANUC M-10iA station of the welding robot, a set of 4T rotating ring seam positioning machine, two sets of FANUC 4.5KW robot servo motor, two sets of Teijin RV reducer, automatic walking type rail. The clamping positioning tool, MEEGMET ARTSEN 500 C welding system, TBI82W welding kit, consisting of safety protection and electric control system. Each workstation can coordinate linkage of the total number of axes for the 9 axis, the robot station vertical installation, safe and reliable.

Automatic welding robots are typically composed of the following components:

Robotic arm: The robotic arm is the main component of the robot, and is responsible for performing the welding tasks. The arm is equipped with a variety of tools, such as welding electrodes, welding consumables, and sensors.
Computer system: The computer system is responsible for controlling the robot's movements and actions, and for analyzing the welding process in real-time. The system is equipped with advanced algorithms and software that enable it to detect and track the welding process, and to perform various welding functions with precision and accuracy.
Sensors: The robot is equipped with a variety of sensors that enable it to detect the welding process, such as temperature, pressure, and vibration. These sensors provide valuable data that can be used to monitor the welding quality and to optimize the welding process.

Automatic welding robots offer several advantages over traditional manual welding methods:

Increased speed and efficiency: Automatic welding robots can perform welding tasks much faster and more efficiently than manual welding methods.
Improved accuracy: The robot's ability to analyze the welding process in real-time enables it to perform welding tasks with greater precision and accuracy.
Reduced labor costs: Automatic welding robots can perform welding tasks without the need for human intervention, which reduces labor costs and increases productivity.
Improved welding quality: The robot's ability to monitor the welding quality and to optimize the welding process enables it to produce welds of higher quality than those produced by manual welding methods.

Main information of workpiece

No	Workpiece information	Content
1	Use object	Pipe girth welding
2	Model	Diameter≤φ800mm;Length≤4000mm
3	Material	Q235
4	Welding method	Gas shielded arc welding(MAG);
5	Weld profile	Outer ring and inner ring joint
6	Protective gas	Mixed gas80%Ar-20%CO2
7	Specification of welding wire	Φ1.6mm;
8	Weld seam accessibility	≤90%;
9	Surface treatment	To clean up the oil, and other impurities, the weld to find a place to Polish;
10	Component dimensions	Group pair gap≤1mm;Repeat accuracy of parts≤1mm.

The factory environment requirements

1.Ambient temperature: operating temperature of 0 ~ 45 degrees C; temperature coefficient of 1.1 degrees C /min.

2.Relative humidity: environmental humidity 20% ~ general 75%RH (no condensation occasions); short term (within 1 months) following 95%RH (non condensing occasions).

3.Requirement of factory compressed air

Compressed air pressure: 0.5-0.7Mpa; compressed air

Outlet pipe diameter: 1 inches;

The dew point temperature is -40℃;Solid particle size≤0.1um;oil content≤0.01mg/m³.

4.Factory electricity demand

All the electrical and electronic equipment manufacturing power supply using 50HZ (+ 1), 380V (+ 10%) three-phase AC voltage, to ensure that the power supply to a ground.

5.Workshop Foundation requirements

Workshop ground requirement: foundation ground is compacted, ensure the compressive strength is greater than 0.12MP workshop ground concrete compressive strength is greater than 23MPa (suggest concrete grade C30 above).

The scope of supply

No	Parts	Name	Unit	Quantity	Remarks
1	Robot system	M-10ia Robot body;	set	1	FANUC
		R-30iB Controller B-CAB cabinet and control cable;	set
		Arc welding software package, welding seam tracking, arc tracking and other functions;	set
		Color display device and 20m flexible cable;	set
		Rotary servo motor of variable bit machine and flexible cable;	set
2	Welding system	ARTSEN 500C Welding power source;	set	1	MEEGMET or Lincoln
		External wire feeding machine VR1500;	set
		Protective gas detection switch, pressure reducing valve, flow meter;	set
		The trachea, control cable; wire barrel accessories.	set
		The trachea, control cable; wire barrel accessories.	set
3	Suite of welding torch	External 22° water-cooled torch gun neck;	set	1	TBI
		Install the module and clamping mechanism;	set
		The welding torch cable, cable bracket and gun accessories.	set
4	4T Rotary positioner	Head positioner and structure;	set	1	FANUC
		Rotary positioner and structure;	set
		Rotary shaft motor, drive and control cable;	set
		Rotation axis main shaft box and speed reducer;	set
		Axis of rotation main shaft box and speed reducer;	set
		Lock cylinder, solenoid valve, gas pipe, joint;	set
		Rotary support, drive gear;	set
		Towline, protective cover, bracket and accessories etc..	set
5	Electrical control and safety protection system	PMC Software programming	set	1	Master Hyper
		Electric control cabinet, control cable and wire slot;	set
		Three color warning lamp, buzzer dual alarm device;	set
		Electrical protective frame and accessories.	set
6	System integration	Packaging, transportation and insurance.	time	1	KING LASER
		Installation, commissioning and acceptance.	time	1
		Training at least three employees to be able to operate the robot independently.	time	1

Established in 1999, Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding positioner in China. Apart from welding positioner, we still have many other high-quality products, such as welding rotator, welding turnable, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. With ISO and CE certification, our products are quite popular among clients from Spain, India, Germany, South Africa, Brazil, Chile, Argentina, Russia, Italy, France, Vietnam, and more. If you need welding positioner, please contact us freely.

Tag: automatic welding robot